Single Pass Print and Personalization Pre-Paid Card and Lottery Line
Edale’s Card Line is a highly productive web-fed solution for the manufacture of low-cost pre-paid telecom recharge cards or lottery tickets. The system reduces costs by combining multiple manufacturing processes into a single pass. This complete solution ensures the lowest cost per pin with the ability to produce 200,000 CR80 sized cards and tickets or 1,000,000 pins per hour.
Flexographic Printing – Graphics can be printed on the top and the bottom of the card
Print High Opacity – Backing panels, confusion panels and protective layers enable reduced substrate calliper, without compromising security
Data Control – Windows-based data controller ensures a fully-integrated system comprising of product tracking, reorder, logging, data encryption and security access
Screen Printing – Solvent screen printing of the scratch panel guarantees best quality scratch with the highest opacity at the lowest cost
Void Marking – Void marking linked with the data and scratch panel verification system ensures void cards are identified for removal and replacement
Infeed and Tension – Allows up to 5 ft. (1.5 m) diameter rolls with a material range from paper to board (up to 600 micron)
Inkjet Personalisation – Drop on demand technology gives flexibility on data positioning content and orientation
Data Verification – Integrated data verification system provides 100% monitoring, comparing all printed variable data to production files
Scratch Panel Verification – Verification of scratch panel positions and integrity ensures that pin numbers are always securely covered
Rotary Die Cutting – In-line rotary die cutting ensures card format can be changed from multi-pin sheet, with the change of a single tool
Delivery – Card stacking or shingle delivery systems ensure sequences are accurately maintained, even at high speeds with multiple cards across the web
Specifications:
- Web width: 17” – 20” (430 – 510 mm)
- Printing width (flexo): 16.5” – 19.7” (420 – 508 mm)
- Mechanical speed (flexo): 16.4 – 656 ft./min. (5 – 200 m/min.)
- Substrate thickness: up to 600 microns (24 pt.)
- Max unwind capacity (jumbo): 59” 1763.7 lbs. (1.5 m 800 Kg)
- Production speed: 1,000,000 pins per hour
